Construction and Materials
Millboard composite decking offers a highly durable and aesthetically pleasing alternative to traditional wood decking. The construction of Millboard planks is a multi-layered process designed to replicate the look and feel of natural wood while providing superior performance and longevity.
The core of each Millboard plank is a proprietary composite material. This core is engineered for strength, stability, and resistance to rot, warping, and insect infestation. Unlike some other composite decking materials, Millboard does not contain wood fibers, which contributes to its enhanced durability and low maintenance requirements.
The visible surface of Millboard decking is where its unique authenticity shines. Each plank is meticulously crafted using a patented process that creates a highly realistic wood grain impression. This is achieved through:
- Authentic Moulding: Real timber molds are used to capture the intricate details of natural wood grain, including knots, cracks, and surface textures. This ensures that no two planks are exactly alike, providing a natural variation that mimics solid wood.
- Hand-Finished Detail: Following the moulding process, skilled artisans apply a unique coloring technique to each plank. This hand-finishing process further enhances the visual depth and character, creating a rich and varied appearance that is difficult to distinguish from real wood.
- Protective Coating: A durable, UV-stable top coat is applied to the surface. This coating provides exceptional resistance to fading, staining, and scratching, ensuring the decking maintains its attractive appearance for years to come, even in harsh weather conditions.
The materials used in Millboard construction are specifically chosen for their performance characteristics:
- Core Material: A unique, high-performance composite blend that is dense, stable, and resistant to moisture and decay.
- Surface Layer: A durable, colored polymer coating that is applied to the molded surface. This layer is designed to be fade-resistant, stain-resistant, and to provide the tactile wood-like feel.
The result is a decking product that offers the beauty of natural wood without the associated maintenance burdens. It eliminates the need for regular sanding, sealing, or staining, making it a cost-effective and time-saving choice for outdoor spaces.